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Automated Production Line Systems

Vacuum induction melting equipment

Model

The equipment uses medium-frequency induction heating to smelt and synthesize the alloy elements in the crucible under vacuum or inert gas protection conditions. After meeting the technical requirements, the molten metal liquid is poured into the prefabricated mold through a tilting mechanism to prepare alloy ingots or castings. It is suitable for the preparation of nickel-based alloys, iron-based alloys, copper-based alloys and other materials.

  • Final configuration confirmed before quotation
  • Customization and accessories reviewed by application
  • Export packing and documentation available on request
Typical applications
  • Suitable for the preparation of nickel-based alloys, iron-based alloys, copper-based alloys and other materials.
Equipment features

Key product features

  • High ultimate vacuum, low pressure rise rate, and high thermal efficiency

  • Preparation of alloys with low oxygen increment and good composition uniformity

  • With data recording and storage functions, process parameters can be traced

  • With interlock alarm function, safe and reliable

Technical data

Technical specifications

Specifications are organized by system so different equipment types can present the parameters that matter for their application.

ZKGY-Z5

ZKGY-Z5 / Crucible capacity 5kg (calculated as Fe)
ZKGY-Z5 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-Z5 / Pressure rise rate <2Pa/h
ZKGY-Z5 / Extreme temperature 1800℃
ZKGY-Z5 / Pouring method flip casting
ZKGY-Z5 / Temperature measurement method Thermocouple/Infrared
ZKGY-Z5 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-Z5 / Working method periodic

ZKGY-Z10

ZKGY-Z10 / Crucible capacity 10kg (calculated as Fe)
ZKGY-Z10 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-Z10 / Pressure rise rate <2Pa/h
ZKGY-Z10 / Extreme temperature 1800℃
ZKGY-Z10 / Pouring method flip casting
ZKGY-Z10 / Temperature measurement method Thermocouple/Infrared
ZKGY-Z10 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-Z10 / Working method periodic

ZKGY-Z25

ZKGY-Z25 / Crucible capacity 25kg (calculated as Fe)
ZKGY-Z25 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-Z25 / Pressure rise rate <2Pa/h
ZKGY-Z25 / Extreme temperature 1800℃
ZKGY-Z25 / Pouring method flip casting
ZKGY-Z25 / Temperature measurement method Thermocouple/Infrared
ZKGY-Z25 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-Z25 / Working method periodic

ZKGY-Z50

ZKGY-Z50 / Crucible capacity 50kg (calculated as Fe)
ZKGY-Z50 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-Z50 / Pressure rise rate <2Pa/h
ZKGY-Z50 / Extreme temperature 1800℃
ZKGY-Z50 / Pouring method flip casting
ZKGY-Z50 / Temperature measurement method Thermocouple/Infrared
ZKGY-Z50 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-Z50 / Working method periodic

ZKGY-Z100

ZKGY-Z100 / Crucible capacity 100kg (calculated as Fe)
ZKGY-Z100 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-Z100 / Pressure rise rate <2Pa/h
ZKGY-Z100 / Extreme temperature 1800℃
ZKGY-Z100 / Pouring method flip casting
ZKGY-Z100 / Temperature measurement method Thermocouple/Infrared
ZKGY-Z100 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-Z100 / Working method periodic

ZKGY-Z200

ZKGY-Z200 / Crucible capacity 200kg (calculated as Fe)
ZKGY-Z200 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-Z200 / Pressure rise rate <2Pa/h
ZKGY-Z200 / Extreme temperature 1800℃
ZKGY-Z200 / Pouring method flip casting
ZKGY-Z200 / Temperature measurement method Thermocouple/Infrared
ZKGY-Z200 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-Z200 / Working method periodic

ZKGY-Z300

ZKGY-Z300 / Crucible capacity 300kg (calculated as Fe)
ZKGY-Z300 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-Z300 / Pressure rise rate <2Pa/h
ZKGY-Z300 / Extreme temperature 1800℃
ZKGY-Z300 / Pouring method flip casting
ZKGY-Z300 / Temperature measurement method Thermocouple/Infrared
ZKGY-Z300 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-Z300 / Working method periodic

ZKGY-B10

ZKGY-B10 / Crucible capacity 10kg (calculated as Fe)
ZKGY-B10 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-B10 / Pressure rise rate <2Pa/h
ZKGY-B10 / Extreme temperature 1800℃
ZKGY-B10 / Pouring method flip casting
ZKGY-B10 / Temperature measurement method Thermocouple/Infrared
ZKGY-B10 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-B10 / Working method Semi-continuous

ZKGY-B25

ZKGY-B25 / Crucible capacity 25kg (calculated as Fe)
ZKGY-B25 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-B25 / Pressure rise rate <2Pa/h
ZKGY-B25 / Extreme temperature 1800℃
ZKGY-B25 / Pouring method flip casting
ZKGY-B25 / Temperature measurement method Thermocouple/Infrared
ZKGY-B25 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-B25 / Working method Semi-continuous

ZKGY-B50

ZKGY-B50 / Crucible capacity 50kg (calculated as Fe)
ZKGY-B50 / Ultimate vacuum degree 6.67×10-3Pa
ZKGY-B50 / Pressure rise rate <2Pa/h
ZKGY-B50 / Extreme temperature 1800℃
ZKGY-B50 / Pouring method flip casting
ZKGY-B50 / Temperature measurement method Thermocouple/Infrared
ZKGY-B50 / Feeding method Feeding barrel/feeding claw/feeding grid
ZKGY-B50 / Working method Semi-continuous

Specifications may change with configuration and customization. Final data is subject to the confirmed quotation.

Product introduction

The equipment uses medium-frequency induction heating to smelt and synthesize the alloy elements in the crucible under vacuum or inert gas protection conditions. After meeting the technical requirements, the molten metal liquid is poured into the prefabricated mold through a tilting mechanism to prepare alloy ingots or castings. It is suitable for the preparation of nickel-based alloys, iron-based alloys, copper-based alloys and other materials.

Product features

  • High ultimate vacuum, low pressure rise rate, and high thermal efficiency
  • Preparation of alloys with low oxygen increment and good composition uniformity
  • With data recording and storage functions, process parameters can be traced
  • With interlock alarm function, safe and reliable

Technical parameters

category Model Crucible capacity Ultimate vacuum degree Pressure rise rate extreme temperature Pouring method Temperature measurement method Feeding method working method
Vacuum induction melting equipment-cyclic type ZKGY-Z5 5kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid periodic
Vacuum induction melting equipment-cyclic type ZKGY-Z10 10kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid periodic
Vacuum induction melting equipment-cyclic type ZKGY-Z25 25kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid periodic
Vacuum induction melting equipment-cyclic type ZKGY-Z50 50kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid periodic
Vacuum induction melting equipment-cyclic type ZKGY-Z100 100kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid periodic
Vacuum induction melting equipment-cyclic type ZKGY-Z200 200kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid periodic
Vacuum induction melting equipment-cyclic type ZKGY-Z300 300kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid periodic
Vacuum induction melting equipment-semi-continuous ZKGY-B10 10kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid Semi-continuous
Vacuum induction melting equipment-semi-continuous ZKGY-B25 25kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid Semi-continuous
Vacuum induction melting equipment-semi-continuous ZKGY-B50 50kg (calculated as Fe) 6.67×10-3Pa <2Pa/h 1800℃ flip casting Thermocouple/Infrared Feeding barrel/feeding claw/feeding grid Semi-continuous
Non-standard Customized services for equipment can be provided according to customer requirements.
Procurement details can be confirmed before ordering.

For international buyers, quotation confirmation can include configuration, accessories, packing method, export documents, inspection photos or videos and shipping terms.

Confirm requirements