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Atomization Processing Equipment

Plasma Wire Atomization Equipment (PA)

ModelPA

The raw metal wire is simultaneously melted, atomized and broken into fine metal droplets by high-temperature and high-speed thermal plasma jets generated by one or more plasma torches, and finally solidified and cooled into fine metal powder.

  • Final configuration confirmed before quotation
  • Customization and accessories reviewed by application
  • Export packing and documentation available on request
Typical applications
  • Aerospace, medical, chemical industries
Equipment features

Key product features

  • Low oxygen content

  • Low gas consumption

  • Low hollow-particle rate

  • High sphericity

  • High fine-powder yield

  • Continuous production

  • Instantaneous process temperature up to 3000°C, non-contact melting and reduced impurity introduction

  • Titanium alloy powder sphericity above 98%, with precise control of interstitial impurity elements

Technical data

Technical specifications

Specifications are organized by system so different equipment types can present the parameters that matter for their application.

Technical specifications

Product type Titanium alloys, high temperature alloys, refractory alloys
Design annual production capacity 35 tons (based on TC4 titanium alloy)
Atomization efficiency 3-8kg/hour (based on different alloys)
15-53μm yield ≥50% (based on TC4 titanium alloy)
Operating temperature Instantly reaches 3000°C

Specifications may change with configuration and customization. Final data is subject to the confirmed quotation.

Technical principles

The raw metal wire is simultaneously melted, atomized and broken into fine metal droplets by high-temperature and high-speed thermal plasma jets generated by one or more plasma torches, and finally solidified and cooled into fine metal powder.

Technical advantages

  • low oxygen content
  • Low inert gas consumption
  • Low proportion of hollow powder particles
  • High sphericity of powder
  • High fine powder yield
  • continuous production
  • Instant working temperature can reach 3000°C, non-contact melting, reducing the introduction of impurities
  • The sphericity of titanium alloy powder can reach more than 98%, and the impurity gap elements can be precisely controlled.

Main application scope

  • Aerospace
  • medical
  • Chemical industry

Main technical parameters

product type Titanium alloys, high temperature alloys, refractory alloys
Design annual production capacity 35 tons (based on TC4 titanium alloy)
Atomization efficiency 3-8kg/hour (based on different alloys)
15-53μm yield ≥50% (based on TC4 titanium alloy)
Operating temperature Instantly reaches 3000°C